Ace Wire Spring & Form Company

Overview As a Multi-Axis Wire Form Technician, you will work with complex CNC wire forming equipment-including Herdon multi-axis machines and similar programmable systems-to produce high-precision custom wire forms. This role involves machine setup, tool installation, CNC adjustment, production monitoring, and troubleshooting. Structured on-the-job training will provide development in CNC programming fundamentals, multi-axis forming, tooling, blueprint reading, and ISO 9001:2015 inspection standards. Duties Set up, operate, and tear down CNC multi-axis wire forming machines Install and adjust tooling such as arbors, quills, guides, fingers, forming tools, and cutters Perform machine changeovers to support production schedules and product variation Operate Herdon multi-axis equipment and similar CNC wire-forming platforms Read and interpret blueprints, wire form drawings, and dimensional specifications Monitor production to ensure accuracy, consistency, and repeatability Make basic CNC program edits to improve performance or correct dimensional variation Conduct in-process inspections using calipers, micrometers, gauges, load testers, and laser measuring tools Complete SPC reports, inspection sheets, and production documentation Collaborate with EN Department leadership to improve tooling life and setup optimization Diagnose and resolve mechanical or tooling-related issues to maintain production flow Maintain a clean, safe, and organized working environment while following all safety protocols Follow ISO 9001:2015 quality and inspection procedures throughout production On-the-Job Training Will Include Setup and operation of Herdon and other CNC multi-axis wire forming machines (3-10 axes) Understanding axis movement sequencing and timing for complex multi-plane wire forms Forming round, square, stainless steel, music wire, and specialty alloy materials Producing advanced geometries such as hooks, loops, bends, clips, and custom multi-bend forms Tooling preparation and maintenance including grinding, fitting, and adjustment of arbors, guides, quills, and forming tools CNC parameter adjustment, program interpretation, and troubleshooting fundamentals Operation of servo-driven wire feed systems, straighteners, rotating turrets, coiling heads, and forming modules Heat treating and stress-relieving procedures for shaped wire components ISO 9001:2015 inspection processes including digital indicator readings, dimensional inspection, and load/force measurement Blueprint reading, GD&T basics, tolerance interpretation, and dimensional verification Preventative maintenance practices to maximize machine reliability and accuracy Experience & Qualifications Strong mechanical aptitude with interest in CNC machinery and precision manufacturing Comfortable using hand tools, measurement tools, and machine shop equipment Basic computer literacy for working with CNC interfaces and production software Excellent attention to detail and commitment to producing high-quality parts Strong problem-solving abilities and willingness to learn complex equipment Ability to work independently as well as in a collaborative team environment Previous CNC, wire forming, or spring manufacturing experience helpful but not required Hiring Process All new hires are processed through a temp agency during their first 500 work hours. A drug test and background check are required as part of this process. This arrangement does not impact take-home pay-Ace Wire Spring & Form Co., Inc. covers all fees. Upon completing the 500-hour period, employees will be evaluated for full-time hire based on performance, attendance, quality, and overall fit with the EN Department and company standards.

Ace Wire Spring & Form Co., Inc. is seeking a mechanically inclined, hands-on Machine Operator for our Coiling Department. This role is ideal for individuals who enjoy working with machinery, solving mechanical problems, and performing full CNC setups-not simply monitoring equipment. Candidates must be eager to learn precision manufacturing skills and take ownership of producing high-quality custom springs. Overview As a Machine Operator - Coiling, you will set up, operate, adjust, and tear down CNC and mechanical spring coiling machines used to manufacture precision compression, torsion, and extension springs. This is a technical, fast-paced role where operators are responsible for the entire process: installing tools, adjusting parameters, inspecting parts, troubleshooting issues, and ensuring the machine produces parts to exact specifications. Full training is provided, with opportunities for growth into advanced coiling, multi-axis forming, and machine setup technician roles. Duties & Responsibilities Perform full CNC machine setup and teardown on coiling machines Install tooling including arbors, guides, finger tools, quills, and cutters Set up and operate Herdon, Torin, Fortuna, and other CNC/mechanical coiling equipment Make parameter adjustments and basic program edits as needed Produce custom compression, torsion, and extension springs to blueprint specifications Read and interpret technical drawings, blueprints, and work instructions Perform in-process inspections and complete SPC documentation Troubleshoot mechanical and quality-related issues to maintain production flow Perform first-piece inspections and collaborate with supervisors to verify accuracy Monitor machine performance and adjust feed rates, timing, pitch, and coil dimensions Maintain tooling, replace worn components, and communicate maintenance needs Ensure safe operation of machinery and comply with all ISO 9001:2015 procedures Maintain a clean, organized workspace and follow department safety guidelines On-the-Job Training Will Include CNC coiling machine setup, teardown, and fine adjustment Producing tapered, conical, cylindrical, variable-pitch, and specialty coil shapes Working with round and square wire ranging from .003" to .625" Introduction to CNC programming and parameter modification Tool grinding, arbor fitting, and tooling maintenance fundamentals Blueprint reading, GD&T, and interpretation of spring specifications Spring terminology including index, pitch, free length, solid height, rate, and load tolerances Use of Larson Load Scales and other precision measuring equipment ISO 9001:2015 inspection requirements and documentation First-piece approval processes and quality control communication Experience & Qualifications Mechanically inclined with strong interest in hands-on machine operation Ability to diagnose mechanical issues and make corrective adjustments Comfortable using micrometers, calipers, gauges, and hand tools Computer literate with the ability to navigate CNC interfaces Excellent attention to detail and commitment to producing precise parts Ability to work independently and as part of a collaborative production team Prior experience as a machinist or CNC operator is helpful but not required Hiring Process All new hires are processed through a temp agency during their first 500 work hours. A drug test and background check are required as part of this process. This arrangement does not affect take-home pay-Ace Wire Spring & Form Co., Inc. covers all fees. After completing the 500-hour period, employees may be evaluated for full-time hire based on performance, attendance, quality, and fit within the Coiling Department.

Ace Wire Spring & Form Co., Inc. is seeking an experienced, hands-on Supervisor to oversee our Secondary Wire Forming, Benchwork, and Machine Shop operations. This is a highly technical role ideal for a skilled machinist with strong mechanical aptitude, proven leadership ability, and a deep understanding of tooling, fixtures, and precision manufacturing processes. The Supervisor will lead by example-training team members, developing their technical skills, and ensuring all equipment is set up, operated, and maintained to Ace's standards of quality and safety. This role also works closely with Engineering, Coiling, Grinding, and EN Department leadership to coordinate workflows and maintain efficient, accurate production across the facility. Overview This position serves as the primary technical resource and working leader for the Secondary, Benchwork, and Machine Shop teams. The Supervisor will perform complex setups, troubleshoot manual and CNC machinery, develop tooling solutions, and guide technicians in producing high-quality springs and wire-formed components. Daily responsibilities include collaborating with Engineering to review upcoming workloads, clarify specifications, estimate labor requirements, and support accurate quoting. The ideal candidate is a hands-on problem-solver who thrives in a fast-paced manufacturing environment. Duties & Responsibilities Supervise daily operations within Secondary Wire Forming, Benchwork, and Machine Shop departments Perform complex setups, teardowns, and adjustments on manual and CNC machinery Troubleshoot mechanical, tooling, and fixture-related issues to maintain production flow Train and mentor team members in machining, benchwork, and wire forming techniques Ensure safe and proper use of all tools, equipment, jigs, fixtures, and measuring instruments Review production schedules and allocate labor resources efficiently Work closely with Engineering to clarify specifications, review prints, and plan upcoming workloads Support accurate quoting by estimating machining time, setup requirements, and tooling needs Collaborate with department supervisors to align priorities and maintain smooth workflow across the facility Inspect work for accuracy, completeness, and conformance to ISO 9001:2015 requirements Lead continuous improvement efforts for tooling, setup efficiency, and equipment reliability Recommend repairs, preventive maintenance, and tooling upgrades as needed Maintain documentation, production records, and job travelers to support traceability and quality standards Serve as the technical point person for machining challenges, secondary operations, and forming processes Technical Skills & Experience Required Strong background in machining, including mills, lathes, grinders, drill presses, saws, and CNC equipment Ability to read and interpret blueprints, GD&T, and complex part drawings Mechanical aptitude with expertise in troubleshooting machines and tooling issues Experience with precision measurement tools such as micrometers, calipers, height gauges, and indicators Familiarity with fixture design, jig setup, and workpiece holding methods Knowledge of wire forming processes, benchwork finishing, and secondary operations is highly preferred Understanding of ISO 9001:2015 quality standards and inspection requirements Strong communication skills and the ability to lead a diverse technical team Capability to balance hands-on work with supervisory responsibilities Leadership Expectations Lead by example in professionalism, quality, safety, and work ethic Provide on-the-job training and coaching to elevate team skill levels Communicate clearly across shifts, departments, and leadership teams Promote a culture of continuous improvement and technical excellence Hold team members accountable to production standards and company policies Support cross-training to improve workforce flexibility and production capacity Cross-Department Collaboration This supervisor will work closely with: Engineering Department (daily communication on workloads, quoting, specs) Coiling Department (coordination of shared tooling and timing) Grinding Department (alignment of workflow and downstream operations) EN Department (support for wire forming and advanced setups) Quality Control (inspection requirements, corrective actions, documentation) Ideal Candidate Profile Experienced machinist or toolmaker with supervisory experience Hands-on leader who prefers working on the floor rather than behind a desk Strong problem-solver able to diagnose mechanical and tooling issues quickly Comfortable making decisions under pressure and prioritizing multiple tasks Capable of advancing the technical capability of the team through training and mentoring Hiring Process All new hires are processed through a temp agency during their first 500 work hours. As part of this process, a drug test and background check are required. This arrangement does not affect take-home pay-all fees are fully covered by Ace Wire Spring & Form Co., Inc. After completing the 500-hour period, candidates may be evaluated for full-time hire or released based on performance and fit.